OCP400R High Speed Punch With Auto Card Boxing System

Oasys Card punches were the first commercially available card cutting machines to use Print registration sensing to provide consistently accurate credit card cutting – having pioneered the technology Oasys now provide a range of machines from semi automatic manual fed to fully automatic, high speed, progression punches. Products cut include Credit and Smart Cards, Gift and “Hanger” Cards – Polycarbonate ID and eID document pages.

Find out more about our range of Punches/Card Cutting or ask us to recommend the best solution for your requirements.

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Product Specification

Complete automation of card cutting from sheet loading to card output
Processing of sheets direct from lamination to cut stacked cards without intermediate steps
The ability to independently adjust each individual punching step throughout the sheet punching process.
Cutting speeds of up to 60,000 cards per hour subject to sheet size.
Processing thicknesses of 0.3mm – 1.5mm (see technical specification for details )
Flexibility of processing a variety of materials, e.g. PVC, ABS, PETG etc.
Precision cutting tolerances to +/- 0.1mm to better than 95%
Optional guillotine facility for larger format processing
Combination printing process capability ( multiple print jobs on one sheet )
Optional card stacking into magazine facility
Optional Auto Boxing – Roboxer card boxing

Overview video

Click video above to see a working demonstration of the machine in action.

Auto Card Boxing System – The Roboxer

Due to increased demand for automation Oasys developed in 2023 an Automatic Card boxing system – the Roboxer

Integrated at the exit of the 400 series Card Punch the Roboxer takes stacked cards from the punch and automatically boxes them –

In high speed card cutting this saves significant handling and labour and allows operator focus to remain on machine management and optimisation.

Product Profile

Boxing speed up the 80,000 cards per hour – so boxing never becomes a bottleneck
Loading normally 500 cards per box – other options available
Loading into plastic or cardboard boxes
Card thicknesses from 0,3 – 0,8mm thickness
Materials include PVC, Paper, PETG, PC
Option of card counting within the process ( subject to speed adjustment )
Option of auto camera card inspection prior to boxing

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In response to increasing demand for increased automation – reduced handling and labour saving, Oasys now offer AMR handling on many of their Credit ID Card and Passport Page production machines.

The machines can be loaded and unloaded automatically with materials being selected, verified and tracked via 2D barcode into and through the machine process.

This has the effect of improving traceability, reducing errors and allowing more comprehensive management of the individual processes and overall factory management system.

A range of AMR solutions is offered and further details available from Oasys on request.

KEY FACTORS

QUALITY CONSTRUCTION

All Oasys production machines are designed and built with quality in mind.From the frame construction to the use of the best custom configured sensors and the robust operational software.Oasys machines are often run 24/6 in the field and are built to enable this – 35 years of experience says that a higher build cost gives the customer a better performance and a faster return on investment.

FLEXIBLE OPERATION

The machines are designed to process all the major types of cards from Banking through Gift cards to high security ID. The machines will be configured to customer card sheet format and tooling made to match the materials and outputs required. Formats and configurations of build and processing can be altered automatically to predetermined settings with easy switching of tooling and load unload facilities.