OCP700 Automatic web punch machine and collation machine

21st century globalised security demands have increased the need for secure machine readable ID Documents many of which are Card based. In addition many if the new generation of “electronic” ePassports have Data Pages that use materials, security features and production techniques taken from the Credit Card industry.

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Product Specification

This machine takes the punched sheets from the OSP 100 and collates them with additional web fed layers which are accurately punched “in line” to allow accurate assembly with the pre punched sheets.

The web fed layers are punched then sheeted and delivered to a manual assembly station. The prepunched sheets from the OSP100 are loaded into cassettes at the station and these are then combined with each other and the web fed layers over assembly pins using the holes and slots. In this way the multiple layer assembly is built up Once complete the assembled  “sheet set” is sonically welded at four corners to secure registration.

The number and order of the layers is flexible and the web fed layers can be fed to the assembly station in different orders. In this way the assembly structure can be varied widely from job to job. However the principle of the system ensure and accurate final layer assembly in all cases.

Features Include:

  • Processing down to 30 microns substrate thickness as above
  • High configuration layer structure flexibility
  • Simple to operate

Overview video

Click video above to see a working demonstration of the machine in action.

KEY FACTORS

COMPACT FOOTPRINT

We understand that factory space can be at a premium. The Oasys machines  are designed to have the maximum output per square foot of floorspace of any machine in their class.

LOW COST OF OWNERSHIP

Value for money is the focus achieved through maximum uptime, fast changeovers and minimal stoppage time. Limited maintenance based on proven design with built in diagnostics and remote support. This gives the optimal cost per card produced over the lifetime of the machine.

QUALITY CONSTRUCTION

All Oasys production machines are designed and built with quality in mind.From the frame construction to the use of the best custom configured sensors and the robust operational software.Oasys machines are often run 24/6 in the field and are built to enable this –  35 years of experience says that a higher build cost gives the customer a better performance and a faster return on investment.

FLEXIBLE OPERATION

The machines are designed to process all the major types of cards from Banking through Gift cards to high security ID. The machines will be configured to customer card sheet format and tooling made to match the materials and outputs required. Formats and configurations of build and processing can be altered automatically to predetermined settings with easy switching of tooling and load unload facilities.

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