OSP 100 Automatic registered Slot/Hole substrate punching machine
21st century globalised security demands have increased the need for secure machine readable ID Documents many of which are Card based. In addition many if the new generation of “electronic” ePassports have Data Pages that use materials, security features and production techniques taken from the Credit Card industry.
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Product Specification
The first machine in the system takes the printed or blank sheets of substrate (typically Polycarbonate, PET or PVC) and punches holes or slots at predetermined positions – in register with print marks – the marks are printed with the card or document images so the holes or slots are accurately registered to the images on each sheet. Any blank layers will normally not need such critical registration but the holes /slots can be positioned using sheet edges if required.
It is these registered holes and slots that can then be used to accurately collator (gather) the multiple sheet layers while maintaining consistency throughout the assembly.
Features Include:
- Ability to potentially handle substrate gauges down to 50 microns
- High degree of flexibility for different substrates in one machine
- Variable speed punching to match different substrate polymers
- Fully automatic
- Combines proven Oasys technologies technology of precision tooling, optical registration and materials handling
- Works in conjunction with the OCP 700 Automatic web punch and collation machine
Overview video
Click video above to see a working demonstration of the machine in action.
KEY FACTORS
COMPACT FOOTPRINT
We understand that factory space can be at a premium. The Oasys machines are designed to have the maximum output per square foot of floorspace of any machine in their class.
LOW COST OF OWNERSHIP
Value for money is the focus achieved through maximum uptime, fast changeovers and minimal stoppage time. Limited maintenance based on proven design with built in diagnostics and remote support. This gives the optimal cost per card produced over the lifetime of the machine.
QUALITY CONSTRUCTION
All Oasys production machines are designed and built with quality in mind.From the frame construction to the use of the best custom configured sensors and the robust operational software.Oasys machines are often run 24/6 in the field and are built to enable this – 35 years of experience says that a higher build cost gives the customer a better performance and a faster return on investment.
FLEXIBLE OPERATION
The machines are designed to process all the major types of cards from Banking through Gift cards to high security ID. The machines will be configured to customer card sheet format and tooling made to match the materials and outputs required. Formats and configurations of build and processing can be altered automatically to predetermined settings with easy switching of tooling and load unload facilities.
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